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Bubble Air Bags(Bubble Mailer)

Bubble Air Bags(Bubble Mailer)

Color: Customized

Size: Customized

Samples: Free

Customization: Customized logo

Customized packaging

Graphic customization

1. Brief Introduction


(1) Key Advantages

  • Bubble Air Bags are lightweight air filled cushioning bags made from multi layer plastic film and designed to protect items during storage and transit

  • Inflated on demand through an air pump system which reduces storage space before use compared with pre inflated bubble wrap

  • Strong air retention and puncture resistance help lower damage rates for fragile and high value goods

  • Fully customizable size thickness and channel layout available to match different packaging lines and machine models

(2) Applicable Scenarios

  • Electronics packaging

  • Automotive parts protection

  • Glassware and ceramics shipping

  • Industrial components void fill

  • E commerce parcel protection

  • Cold chain and fragile item transport

(3) Target Audience & Channels

  • Electronics manufacturers

  • Automotive parts suppliers

  • Logistics and courier companies

  • E commerce sellers

  • Packaging distributors

  • Import and export trading companies

(4) Inflation Type

  • Manual pump inflation

  • Machine based air pillow inflation

(5) Closure Type

  • Heat sealed closure

  • Air Retention & Durability

  • Air Retention — Maintains consistent cushioning performance throughout long-haul or multi-leg shipments. Airtightness test data, including pressure drop measurements over extended periods, is available upon request.

  • Puncture Resistance — Multi-layer film structure withstands sharp product edges and rough handling during transit, with reinforced durability under stacking pressure.

  • Seal Integrity — Heat-sealed closures ensure stable air retention and pressure maintenance under compression and warehouse stacking.

(7) Production Flexibility

  • Custom film thickness available to match the protection level required

  • Bag width and channel configuration adjustable for different air pump machine models

Bolsa de aire de burbujas (Correo de burbujas)

2. Basic Specifications

Roll width is commonly available from four inches up to twenty inches with custom widths on request. Channel size can be adjusted to match different product dimensions and machine models. Standard film thickness ranges from 50 to 120 microns (approx. 2.0–4.7 mil), with heavy-duty options available for higher protection requirements. Roll length options are built around production line speed and typical shipment volume. Packaging quantity per carton is adjustable based on roll width and thickness for accurate volumetric weight calculation.

Item

Specification

Remarks

Size (L x W)

6.5 x 5.9" (16.51 x 14.99cm)

7.1 x 6.7" (18.03 x 17.02cm)

6.6 x 5.8" (16.76 x 14.73cm)

Custom sizes available

Film Color

• Clear (standard)

• Frosted / Colored (optional)

Custom colors available; clear version is anti-fog treated

Thickness

Standard: 50–120μm (approx. 2.0–4.7 mil)

Heavy-duty: 60–150μm (approx. 2.4–5.9 mil)

 

Thickness customizable; heavy-duty grade improves leak resistance

Qty per Carton

300 pcs/box x 4 boxes/carton = 1,200 pcs/carton

150 pcs/box x 24 boxes/carton = 3,600 pcs/carton

50 pcs/box x 48 boxes/carton = 2,400 pcs/carton

Packaging quantity adjustable by size/thickness; for calculating volumetric weight


3. Material & Safety


Bubble Air Bags are produced from multi layer PE film combining LDPE and LLDPE layers for improved flexibility and puncture resistance. A BPA free material option is available for industries requiring additional safety compliance. Recyclable film options are available upon request to support sustainability goals in packaging programs. Custom color and printed film are available including logo printing for brand representation on the packaging surface. Relevant compliance documentation such as REACH and RoHS can be provided based on target market requirements.

Item

Specification

Remarks

Raw Material

• LDPE (Low-Density Polyethylene)

• LLDPE (Linear Low-Density Polyethylene)

• BPA-Free

LDPE/LLDPE improve flexibility and puncture resistance; free of harmful BPA

Recycled Content

Standard product uses virgin material / custom post-consumer recycled content (PCR) ratio available

If recycled content is required, please confirm ratio and certification in advance

Food-Grade Safety

• Food-contact grade material

• Complies with FDA, LFGB, EU 10/2011 standards

Relevant test reports and certificates available

Eco Attribute

• Recyclable material options are available

• Biodegradable/compostable alternatives (based on specialty bio-based resin, not standard PE) are offered as custom orders — please consult sales for details.

• Recycled content (PCR content) available

Biodegradable material is a custom order option; cost and lead time to be confirmed separately

Note: All food-contact materials are BPA-free, and relevant compliance documentation (FDA, LFGB, REACH, RoHS, etc.) can be provided based on the target market. Compostable material is also available on request.

 

4. Product Physical Properties

Tensile strength performance varies by film thickness and structure with higher micron film delivering stronger load bearing capacity. Elongation at break reflects how much the film stretches before failure which affects cushioning performance under impact. Seal strength determines resistance to seam failure under compression and stacking pressure during warehouse storage. Air retention duration indicates how long inflated cushions maintain pressure before gradual deflation begins. Actual test data is available upon request based on specific film thickness and production batch.

Physical Properties (Factory Lab Test Records)

Test data based on 1.2 mil LDPE/LLDPE film. Actual performance can be adjusted per customer requirements (Data for reference only; certified test reports available upon request).

Tensile Strength (N)

Tensile Strength at Break (MPa)

Elongation at Break (%)

Impact (G)

Seam Strength (N)

TD

MD

TD

MD

TD Target

MD Target

Value

Value

10.7

14.5

17.83

22.65

661.83

195.35

65

14.38

 

Bubble Air Bags(Bubble Mailer)


5. Materials and Safety Certifications

Item

Details

Key Attributes

BPA-Free/Food-Safe/Eco Attribute

Food-Grade Certification

FDA: FEI No. 3004496839

BRC-PM (Huakang BRC-PM Certificate): Certificate No. 0196051

Other Certifications

ISO 13485 — Medical Device Quality Management System

ISO 9001 — General Quality Management System

BSCI / SMETA / Sedex — Corporate Social Responsibility Audits (labor, environment, etc.)

 

6. Customization Capabilities

Item

Details

Printing

Logo + design printing supported; gravure 4-color printing process

Size Customization

Custom sizes available on request; MOQ to be discussed separately

Standard MOQ

3 tons

Custom MOQ

3 tons, plate/tooling fees: to be quoted separately

Sample Lead Time

14 business days; sample fee USD $300, refundable upon mass production order

 

7. Packaging & Logistics

Item

Details

Inner Packaging

Subject to specific packaging requirements

Outer Carton

Subject to specific packaging requirements

Trade Terms

FOB Port of Shanghai or Sihanoukville; T/T 30% deposit, balance against copy of B/L

Production Lead Time

45 days for first order; 30 days for subsequent orders

 

Bubble Air Bags(Bubble Mailer)


8. Quality Control: Combination of Flowcharts and Tables

Stage

Inspection Content

IQC

Plastic pellet strength, transparency, and food-grade compliance verification

 IPQC

Dedicated QC inspectors stationed on the production floor with ongoing random inspections throughout the production process

 OQC

Dimensions, weight, seal integrity, appearance, and packaging completeness

Customer Inspection

On-site inspection by customer or third-party testing agencies supported


 
9. After-Sales Service

Item

Details

Warranty Period

Quality claims accepted within 6 months of shipment (excluding damage caused by misuse or improper storage)

Claims Process

Provide photos + physical samples within 30 days of receipt; resolution provided within 7 business days

Resolution Options

Replacement / Refund / Discount credit; shipping responsibility negotiated based on circumstances (quality-related returns borne by supplier; non-quality-related returns borne by customer)

 

10. About Huayue Group

Huayue Group has been deeply rooted in the plastic packaging industry for over 30 years. The company operates the largest plastic packaging production base in Cambodia, with an annual capacity of 120,000 metric tons (equivalent to 10,000 metric tons per month). The company holds multiple international management system certifications (including ISO 9001, BSCI, Sedex, etc.) and produces products that comply with food-contact material standards such as FDA, LFGB, and EU 10/2011.

Over 70% of Huayue's products are exported to European and North American markets, where we have established long-term, stable partnerships with many leading Western retailers. We support full customization in sizes, thicknesses, multi-color printing, and eco-friendly materials (compostable/biodegradable). Backed by 30 years of manufacturing experience, large-scale production capacity, and rigorous quality control, we provide reliable packaging solutions for food companies worldwide.

Since 1998
About Huayue Group

Established in 1998, Huayue Group, headquartered in Shanghai, China, is a conglomerate that specializes in providing sustainable packaging innovation solutions for the FMCG sectors such as e-commerce, retail, medical packaging and food packaging& household products. Custom Bubble Mailers Suppliers and Padded Envelopes Manufacturers

With a focus on continual innovation and differentiated packaging solutions, the group serves consumers in over 50 countries and regions worldwide.

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